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Blow-Fill-Seal (BFS) technology is revolutionizing sterile manufacturing by combining container formation, aseptic filling, and sealing in a single automated step. For injectable drug products, BFS offers unmatched sterility assurance and efficiency. That’s why pharmaceutical companies rely on specialized injectable BFS CDMO partners to produce high-quality, ready-to-use formats at scale.
Through integrated blow-fill-seal manufacturing services, BFS CDMOs enable rapid production of preservative-free, single-use, and multi-dose injectable products in full compliance with global regulatory standards.
Working with an experienced CDMO ensures:
Aseptic production with minimal human intervention
Proven compliance with FDA, EMA, and WHO GMP standards
High-throughput manufacturing for large-volume sterile injectables
Format versatility: unit-dose, multi-dose, twist-off, and reclosable systems
Preservative-free formulations for ophthalmic, nasal, or pediatric use
Container integrity and sterility testing per USP and Ph. Eur. standards
Custom BFS design to meet patient and market requirements
BFS is ideal for injectable therapies requiring efficiency, sterility, and ease of use.
Top-tier providers of blow-fill-seal manufacturing services for injectables typically offer:
Sterile formulation development tailored to BFS processing
BFS container engineering and mold design
GMP BFS production in ISO 5/Class 100 environments
Filling of liquids, emulsions, or suspensions for parenteral use
Integrated sterilization and packaging solutions
Microbiological and particulate control testing
Cold chain storage and logistics, if needed
Regulatory submission support (e.g., ANDA, NDA, EU dossiers)
These services ensure injectable BFS products are compliant, scalable, and market-ready.
Choosing the right CDMO brings multiple advantages:
Improved sterility assurance via closed-system processing
Reduced production costs with fewer steps and lower contamination risk
Enhanced patient safety through preservative-free delivery
Faster market access due to integrated development and filling
Sustainable and compact packaging for global distribution
BFS technology simplifies the path from formulation to finished injectable product.
Some of the most recognized injectable BFS CDMO providers include:
CDM Lavoisier: CDMO specialized in the manufacturing of glass ampoules, glass vials and plastic (BFS) ampoules. [See CDMO profile]
Injectables CDMO Companies | Injectables Contract Manufacturing Services
FDF CDMO Services | Finished Dosage Forms Contract Manufacturing
At MAI CDMO, we help pharma and biotech companies connect with leading injectable BFS CDMOs providers offering full-service blow-fill-seal manufacturing services. Whether you´re launching a preservative-free injectable or scaling a global product, we’ll guide you to the partner that meets your technical, regulatory, and commercial needs.
Ready to accelerate your injectable BFS strategy? Contact us today and let’s find your ideal CDMO partner.
If you have any questions or suggestions, click here. We will be happy to assist you.